June 12, 2025 Inventory Management

ABC Analysis in Inventory Management: Prioritize Your Best-Selling Products

Not all products in your inventory contribute equally to your business. A small percentage of your catalog likely generates the majority of your revenue. ABC analysis is a powerful inventory categorization method that helps you identify which products deserve the most attention and resources. In this guide, we'll show you how to implement ABC analysis for your Shopify store and optimize your inventory management strategy.

What is ABC Analysis?

ABC analysis is an inventory management technique that categorizes items based on their importance to your business. It follows the Pareto Principle (also known as the 80/20 rule), which suggests that roughly 80% of effects come from 20% of causes.

In inventory management, this translates to:

  • A items: The vital few (typically 20% of items) that generate 80% of revenue
  • B items: The middle group (typically 30% of items) that generate 15% of revenue
  • C items: The trivial many (typically 50% of items) that generate only 5% of revenue

By categorizing your inventory this way, you can allocate your attention, resources, and control measures according to each product's contribution to your business.

Why ABC Analysis Matters for Shopify Stores

Implementing ABC analysis offers several benefits for Shopify merchants:

  • Focused inventory management: Concentrate efforts on the products that impact revenue most
  • Reduced stockout risk: Prevent stockouts for high-value products that could significantly hurt your business
  • Optimized cash flow: Invest in inventory strategically rather than treating all products equally
  • Better resource allocation: Dedicate appropriate storage space, marketing efforts, and staff attention based on product value
  • Enhanced customer satisfaction: Ensure your best-selling products are always available

Step-by-Step Guide to ABC Analysis for Your Shopify Store

Follow these steps to conduct an ABC analysis for your inventory:

Step 1: Gather Your Sales Data

Start by collecting sales data for all your products over a meaningful period (usually 6-12 months). For each product, you'll need:

  • Product SKU or identifier
  • Number of units sold
  • Unit selling price
  • Total revenue generated by each product

In Shopify, you can export this information from your Reports section or use the Analytics dashboard.

Step 2: Calculate Annual Consumption Value (ACV)

For each product, calculate the Annual Consumption Value:

Annual Consumption Value = Annual Sales Quantity × Unit Price

Step 3: Sort Products by ACV

Arrange all products in descending order based on their ACV. The highest-value products will be at the top of your list.

Step 4: Calculate Cumulative Percentage

Calculate the cumulative percentage of total value as you move down the sorted list. This will help you identify the natural break points for your categories.

Step 5: Assign ABC Categories

Assign categories based on the cumulative percentage:

  • A items: Top products accounting for approximately 80% of total value
  • B items: Middle products accounting for approximately 15% of total value
  • C items: Remaining products accounting for approximately 5% of total value

To calculate these percentages, use the following formulas:

Percentage of Total Value = (Product's Annual Consumption Value ÷ Total Annual Consumption Value of All Products) × 100%

Cumulative Percentage = Sum of all previous products' percentage of total value + Current product's percentage of total value

For example, if you have 5 products with the following Annual Consumption Values:

  • Product 1: $10,000
  • Product 2: $8,000
  • Product 3: $3,000
  • Product 4: $2,000
  • Product 5: $1,000

The total ACV is $24,000. So the percentage of total value for each product would be:

  • Product 1: ($10,000 ÷ $24,000) × 100% = 41.7%
  • Product 2: ($8,000 ÷ $24,000) × 100% = 33.3%
  • Product 3: ($3,000 ÷ $24,000) × 100% = 12.5%
  • Product 4: ($2,000 ÷ $24,000) × 100% = 8.3%
  • Product 5: ($1,000 ÷ $24,000) × 100% = 4.2%

The cumulative percentages would then be calculated step by step:

  • Product 1: 41.7% (cumulative 41.7% = 41.7%)
  • Product 2: 33.3% (cumulative 75.0% = 41.7% + 33.3%)
  • Product 3: 12.5% (cumulative 87.5% = 41.7% + 33.3% + 12.5%)
  • Product 4: 8.3% (cumulative 95.8% = 41.7% + 33.3% + 12.5% + 8.3%)
  • Product 5: 4.2% (cumulative 100% = 41.7% + 33.3% + 12.5% + 8.3% + 4.2%)

Based on these calculations:

  • Products 1 and 2 would be Category A (75% of total value)
  • Product 3 would be Category B (12.5% of total value)
  • Products 4 and 5 would be Category C (12.5% of total value)

ABC Analysis Example

Let's walk through a simplified example for a Shopify store selling accessories:

Product Annual Units Sold Unit Price Annual Value % of Total Cumulative % Category
Premium Watch 500 $150 $75,000 50% 50% A
Leather Wallet 1,000 $45 $45,000 30% 80% A
Sunglasses 600 $25 $15,000 10% 90% B
Keychain 1,500 $5 $7,500 5% 95% B
Phone Charm 2,500 $3 $7,500 5% 100% C

In this example:

  • 'A' items (Premium Watch and Leather Wallet) account for 80% of revenue
  • 'B' items (Sunglasses and Keychain) account for 15% of revenue
  • 'C' items (Phone Charm) account for 5% of revenue

Managing Inventory Based on ABC Classification

Once you've classified your inventory, tailor your management approach for each category:

For 'A' Items:

  • Implement tight inventory control with frequent reviews
  • Maintain higher safety stock levels
  • Use accurate demand forecasting
  • Develop close relationships with suppliers
  • Monitor these items daily in your Shopify dashboard
  • Set up automated alerts for low stock conditions
  • Negotiate better terms with suppliers for these critical items

For 'B' Items:

  • Use moderate inventory controls
  • Review inventory levels weekly or bi-weekly
  • Maintain moderate safety stock
  • Consider automated reordering systems
  • Look for opportunities to optimize order quantities

For 'C' Items:

  • Implement simpler inventory controls
  • Review inventory monthly
  • Consider bulk ordering to reduce administrative costs
  • Maintain minimal safety stock
  • Evaluate whether some items should be discontinued
  • Use dropshipping where appropriate to minimize inventory investment

Applying ABC Analysis to Prevent Stockouts

One of the most valuable applications of ABC analysis is preventing stockouts for your most important products:

  • Set higher reorder points for 'A' items to minimize stockout risk
  • Calculate appropriate safety stock levels based on category importance
  • Implement automated reordering for 'A' items when they reach reorder point
  • Develop contingency plans with backup suppliers for 'A' items

Remember, a stockout of an 'A' item is far more damaging to your business than a stockout of a 'C' item. Our Reorder Point Calculator can help you determine appropriate reordering thresholds for each category.

How Often Should You Conduct ABC Analysis?

Product performance changes over time, so ABC analysis shouldn't be a one-time event. Consider these review frequencies:

  • For seasonal businesses: Perform analysis quarterly to capture seasonal shifts
  • For stable businesses: Conduct analysis semi-annually
  • After major product launches: Redo analysis to see how new products fit in
  • When market conditions change significantly: Reassess to adapt to new patterns

Common ABC Analysis Mistakes to Avoid

Watch out for these pitfalls when implementing ABC analysis:

  • Using only sales volume: Revenue contribution (price × volume) is more meaningful than units sold
  • Ignoring profitability: High-volume items aren't always your most profitable
  • Setting rigid category thresholds: The exact 80-15-5 split may not apply to your business
  • Overlooking new or growing products: Include trend data in your analysis
  • Neglecting 'C' items completely: Some may have strategic importance despite low sales

Taking ABC Analysis Further

To get even more value from your analysis, consider these advanced approaches:

Multi-Criteria ABC Analysis

Classify products using additional factors beyond sales value:

  • Profit margin contribution
  • Lead time reliability
  • Product lifecycle stage
  • Criticality to customer satisfaction
  • Storage requirements or costs

ABC-XYZ Analysis

Combine ABC classification (value) with XYZ analysis (demand predictability):

  • X: Steady, predictable demand
  • Y: Fluctuating demand with some patterns
  • Z: Irregular, unpredictable demand

This creates nine categories (AX, AY, AZ, BX, etc.) that help you fine-tune your inventory strategies even further.

Conclusion: Turn Analysis Into Action

ABC analysis is only valuable if you use it to drive decisions. After completing your analysis:

  1. Document your findings and share with relevant team members
  2. Create category-specific inventory policies
  3. Set up monitoring systems based on category importance
  4. Schedule regular reviews to keep classifications current
  5. Measure improvements in stockout rates and inventory costs

By implementing ABC analysis, you'll focus your attention where it matters most, reduce the risk of costly stockouts for important products, and optimize your inventory investment across your entire Shopify store.

Automate Your ABC Analysis with Orlio

Tired of manual inventory classification? Orlio automatically categorizes your products using ABC analysis, providing real-time visibility into your most important inventory. Our platform helps you prioritize what matters most while alerting you to potential stockouts before they impact your business.

Learn More About Orlio

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